In recent years, the aquaculture industry has grown significantly due to the growing demand for seafood in all parts of world. According to the Food and Agriculture Organization, (FAO), of the United Nations a report on global aquaculture reached a new record of 114,5 millions tons in 2018 and a USD 263.6 billion value. This is an increase in both volume and value of 4,9% compared with the previous year.
The development of the aquaculture sector has led to the development and growth of the fishfeed industry. Fish feed accounts for 60% of the cost of production in fish farming. MarketsandMarkets’ report states that the global market for fish feed was USD 57.6billion in 2020. It is estimated to grow to USD 74.3billion by 2025 with a CAGR between 5.2% and 5.2%.
Extruder machines are being used by fish farmers to meet the demand for more fish feed. These machines have revolutionized feed manufacturing by improving efficiency and reducing costs. They also produce high-quality feed. We will discuss the advantages, types and prices of fish extruder machines in this article.
Fish Feed Extruder Machine Prices
The price of extruder machines for fish feed varies according several factors including size, capacity brand and country. The average price for a fish feed machine is between $2,000 and $50,000. Machines with smaller capacities are usually cheaper while machines with larger capacities are more expensive.
Other factors which can influence the price of fish feed extruder machines include the type of machine used (dry or damp), the materials that were used to construct the machine and the technology employed in its manufacturing.
For example, a fish feed extruder that uses steam-conditioning technology may be more expensive than a machine of the dry type. This is due to the fact that wet type machines need more sophisticated technology and materials in order to function properly.
The brand is also a factor in the price. Established brands charge more for their machines. In addition, machines made in developed countries like the United States and Europe are more expensive than those manufactured in developing nations.
The cost of the machine alone is not enough to cover the costs associated with the production of fish feed. Calculating the total cost to produce fish feed also requires that other costs be considered, including raw materials, electricity, and labor.
It is therefore important, when selecting a fish feed machine, to consider the machine’s long-term cost and benefits in terms production efficiency and product quality.
Parameter Of Floating Fish Feed Machine
Model | Capacity (kg/h) | Main power (kw) | Feeder power (kw) | Screw Diameter (mm) | Cutter power (kw) | Machine size (mm) | Weight (kg) |
LM40-single phase | 30-40 | 5.5 | 0.4 | Φ40 | 0.4 | 1400*1030*1200 | 220 |
LM40-Three phase | 30-40 | 5.5 | 0.4 | Φ40 | 0.4 | 1400*1030*1200 | 240 |
LM40 -Diesel | 30-40 | 12HP | 0.4 | Φ40 | 0.4 | 1400*1250*1200 | 320 |
LM50 | 60-80 | 11 | 0.4 | Φ50 | 0.4 | 1470*1100*1250 | 320 |
LM50-Diesel | 60-80 | 18HP | 0.4 | Φ50 | 0.4 | 1500*1170*1050 | 540 |
LM60 | 100-150 | 15 | 0.4 | Φ60 | 0.4 | 1470*1100*1250 | 350 |
LM60-Diesel | 100-150 | 25HP | 0.4 | Φ60 | 0.4 | 1570*1100*1250 | 580 |
LM70 | 180-200 | 18.5 | 0.4 | Φ70 | 0.4 | 1650*1400*1300 | 580 |
LM70-Diesel | 180-200 | 30HP | 0.4 | Φ70 | 0.4 | 1750*1400*1300 | 680 |
LM80 | 200-300 | 22 | 0.6 | Φ80 | 0.6 | 1800*1450*1300 | 695 |
LM80-Diesel | 200-300 | 35HP | 0.6 | Φ80 | 0.6 | 1900*1450*1300 | 880 |
LM90 | 300-400 | 37 | 0.6 | Φ90 | 0.8 | 2100*1450*1350 | 950 |
LM120 | 500 | 55 | 0.6 | Φ120 | 0.8 | 2200*1450*1350 | 1860 |
How does feed extruder machine work?
Extruder machines for fish feed use heat and mechanical force in combination with heat to cook and shape ingredients into the desired form. The process involves mixing, grinding, conditioning and extrusion.
- To create a balanced feed, ingredients must be mixed in the proper proportions. This mixture is then finely ground using a hammermill, or grinder. The powdered mixture will then be fed into an extruder machine.
- The extruder machine comprises a screw conveyer, a barrel and die. The screw conveyor pushes the mixture through a barrel as heat and pressurized are applied. Heat and pressure make the mixture cook and soften. This makes it easier to extrude.
- In the barrel, the mixture is heated and cooled by a series zones. In the heating zones steam and hot water are used for cooking the mixture. While in the cooling zone cold water is used for cooling the mixture to prevent overcooking.
- When the mixture reaches its end, it is forced to pass through a die which shapes the mixture in the desired shape, such flakes or pellets. The extruded material is cut into the desired length, and then dried in a dryer.
The screw conveyor is controlled by an operator who can control the speed and temperature of the screw, as well as the pressure, to produce the desired shape and texture of the feed.
Types of Floating Fish Feed Extruder Machine
Extruder machines for fish feed come in two basic types: wet and dry. Extruders have advantages and drawbacks. The type of machine you choose depends on your specific needs.
Dry Type Fish Feed Extruder
Dry extruders are designed to shape and cook ingredients with heat and mechanical force. It involves feeding dry ingredients into an extruder machine where they are cooked and shaped. Dry extrusion can be a cost-effective way to produce fish feed as it uses less energy and water.
The dry extrusion process produces a feed with a much longer shelf life. Dry extrusion reduces spoilage because it removes moisture.
Dry extrusion allows greater control over texture and shape. This allows for the production of feeds with high levels of nutrients and digestibility.
Wet Type Fish Feed Extruder
Wet Extruders are a combination between heat, water, and mechanical force to cook and shape ingredients into desired shapes. In this process, a mixture of wet ingredients is fed into an extruder machine where they are mixed, heated, and shaped. Wet-extrusion produces fish feed at a higher cost because it requires more water and electricity than dry-extrusion.
Wet extrusion has the advantage of producing a highly digestible feed for fish. Wet extrusion hydrates feed, which makes it easier for fish to digest.
Extrusion with water is ideal for the production of feeds that have a high amount of oil. This allows for a greater level of control over the oil in the feed. This allows for the production of feeds tailored to specific nutritional requirements of different fish species.
Wet and dry extruders both have advantages and disadvantages. Dry extrusion can be more cost-effective, and produce a feed which has a longer shelf-life. Wet extrusion creates a feed which is highly digestible and tasty. The selection of machine is based on the needs of the user. For example, the type of fish that will be raised and the nutritional requirements for the feed.
Tips For Choosing A Fish Feed Extruder
It is important to choose the right extruder machine for fish feed if you want your fish farming business to be successful. Selecting a machine for the user’s needs is based on a number of factors.
Production Capacity
The machine’s production capacity is important, because it determines the amount of feed which can be produced over a period of time. The user must choose a machine which can produce enough feed in order to meet their needs.
Raw Materials
A second important factor is to take into account the quality and type of raw materials used in the production process. The user should choose a machine which can process the raw materials they intend to use.
Energy Efficiency
It is important to take into account the energy efficiency of the machine, because it will affect the operating costs for the fish farming operation. The user should choose a machine with a low energy consumption that will reduce operating costs.
Durability
The durability of the machines is a factor that should be considered, as this will affect the life expectancy of the machines and the frequency at which they need to be maintained and repaired. Select a durable machine with a long life span.
Ease Of Use
The ease of using the machine will have an impact on the efficiency of feed production. Select a machine with minimal training that is simple to use.
Price
The price of a machine is important to consider as it can impact the budget. The user must choose a machine with a good price and value.
After-Sales Support
The level of after-sales technical support and machine maintenance provided by the maker is a factor that should be considered. It is important that the user selects a machine made by a manufacturer with good technical assistance and after-sales service.
What Equipment is Used for Fish Feed Formulation
Fish feed formulation is a process that involves developing a formula or recipe for fish food to meet the nutritional needs of fish. Fish feed formulation involves the use of several types of equipment.
- Mixer: A mixer is a device that mixes ingredients together in the correct ratios. It creates a homogenous product. The mixer can either be vertical or horizontal, depending on your needs.
- Grinder: The grinder is used to reduce raw materials such as grains and pellets in size before mixing with other ingredients. This is essential for the final feed to have the desired texture.
- Hammer Mill: This mill grinds and crushes the raw material to produce a fine powder. This is crucial for achieving consistent particle sizes in the final feed. This will improve digestibility and reduce waste.
- Extruder Machine: A feed extruder creates the final fish food pellets. The ingredients are compressed by a die that shapes the pellets. Heat and pressure is then used to bind them together. Pellets of various sizes and shapes can be produced, depending on user needs.
- Dryer: The dryer is used after the pellets are extruded to reduce moisture. This is crucial for maintaining the feed’s quality and reducing the chance of spoilage.
- Cooler: A cooler reduces the temperature of fish feed pellets once they have been extruded. This helps to prevent bacteria and mold growth and stabilizes the feed.
- Packaging Machine: A packaging machines is used to pack the final pellets of fish feed into bags or containers. This helps to maintain the quality of the fish feed and protect it from contamination while storing and transporting.
What Are the Advantages of Extruded Fish Feed?
The advantages of extruded fish food over traditional feeds have made it more popular in recent times. Here are some key benefits to using extruded fishing feed:
Improved Digestibility
Extruded fishfeed has a greater digestibility than other forms of feed. High-temperature, high-pressure extrusion helps break down the proteins and starches in the feed so that they are more easily digestible. It results in less waste as well as better nutrient absorption. This leads to faster and healthier growth of the fish.
Better Nutrient Retention
Extruded fish food retains nutrients better than other forms of fishfeed. High-temperature, high-pressure extrusion conditions help preserve vitamins and minerals that can be lost during other feed processing methods. Fish fed extruded food are able obtain all essential nutrients for optimal growth and good health.
Reduced Water Pollution
Extruded fish food is more stable in liquid than other fish feeds, so it dissolves more slowly. The amount of waste and uneaten food that ends up in the water is reduced, leading to less pollution and a better aquatic environment.
Increased Palatability
Extruded fish food is more appealing to fish than other forms of feed. This means they are more likely to eat the feed. Extrusion breaks down proteins, releasing natural flavors and smells. This increases the appeal of feed to fishes, encouraging them to eat it more.
fish feed machine manufacturer
Fish feed extruders are an essential tool in the production of fish feed due to their high efficiency, uniform size and shape, improved nutrition, reduced feed costs and longer shelf life. Factors to consider include the machine’s production capacity, material quality, die hole size and power consumption.
You can find fish feed extruders from a variety of suppliers around the world. Compare prices and do your research to get the best deal. The right equipment, combined with the right formulation, can help fish farmers produce high quality diets that improve fish growth rates and reduce costs.